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Circular clarifier with clear effluent — the hydraulic starting point for tertiary treatment

Hydraulic Integration of Tertiary Treatment

How available head, flow patterns, and pipe routing determine your tertiary treatment design.

The hydraulic profile — the vertical distance between the secondary clarifier overflow and the discharge point — is the single most important factor in tertiary treatment design for existing plants. A gravity-fed system (typically needing 0.5–1.5 m of available head) eliminates pumping energy entirely, which can save 15–30 % of tertiary treatment OPEX over the plant’s lifetime. When sufficient head is not available, low-head filter designs and optimised weir configurations can often recover the missing centimetres. Pumped feed is the fallback, not the default.

Key Numbers

0.0
m
Min. head for gravity disc filter
0
%
OPEX saved by gravity vs. pumped
0.0
m
Typical head loss (rapid sand)
0.0
m
Head loss of disc/cloth filter

Hydraulic Scenarios

Available head 0.8–1.5 m

Gravity-fed disc/cloth filter

Energy: Near zero (filter only)CAPEX: Low

Available head 0.3–0.8 m

Low-head disc filter + optimised weir

Energy: Very lowCAPEX: Low–Medium

Available head < 0.3 m

Pumped feed to filter + gravity return

Energy: Medium (pumping)CAPEX: Medium

Tertiary below secondary clarifier level

Pump station required; design for peak flow

Energy: Medium–HighCAPEX: Medium–High

Long distance between secondary and discharge

Intermediate pump + gravity pipe or pressure main

Energy: MediumCAPEX: Medium (pipework)

Engineering Insight: The Hydraulic Survey

Before selecting any tertiary technology, conduct a hydraulic survey: measure water levels at 3–5 points along the process train during both dry-weather and peak flows. Record the diurnal variation. This 1–2 day exercise costs very little but determines whether you can avoid a pumping station worth tens of thousands of euros.

For Existing Plants

Our Plant Assessment Tool includes a hydraulic profile section. Enter your clarifier weir level and discharge point level, and the tool identifies which tertiary technologies can be gravity-fed at your plant — or calculates the pumping requirements if gravity is not feasible.

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Frequently Asked Questions

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Last reviewed: August 2026. Regulatory requirements may vary by national implementation. This content is for informational purposes and does not constitute legal or engineering advice.